Tabletop Manual Syringe Filling& Stoppering Machine

Function description
1. Using manual insertion and removal of syringes (1 pc per  time);
2. The equipment is divided into two separate workstations for filling and plugging;
3. Filling: put the pre-sterilized syringe into the fixed tank manually, and use the photoelectric detector to detect whether the syringe is present. When filling, first vacuumize, and then keep the vacuum filling needle inserted into the syringe while filling and rising (driven by a set of servo motors), and use the ceramic rotary valve plunger pump dedicated to gel filling.
4. Plugging: The filled syringe is manually put into the fixed seat of the plugging station, and sent the rubber stopper to the stopper feeder after being sorted by the vibrating plate. The stopper feeder automatically sends one rubber stopper below the stopper rod. The stopper rod first dips down to take out the rubber stopper, and then the syringe returns to the stopper rod and the sealing unit to press down and seal the syringe. After that, vacuum is pumped first and then the vacuum stopper rod is kept pressed down to press the rubber stopper into the syringe, and the vacuum is sucked to the gel liquid level to finally complete the plugging action

Equipment features
Driven by a fully servo motor, the lifting distance and speed of the filling needle and vacuum sliding sealing unit, the lifting distance and speed of the plug rod and vacuum seal unit, and the vacuuming time can all be set and adjusted on the touch screen.The special ceramic rotary valve plunger pump for gel used for filling (the piston driven by a servo motor), and the adjustment of filling volume can be set on the touch screen.

Special note of this manual syringe filling and plugging machine:
The gel should be deaerated in advance after preparation.
If the filling medium is a liquid similar to water, there is no need to evacuate during filling, but after vacuuming and plugging, bubbles cannot be completely eliminated, and there will be a small bubble between the rubber stopper and the liquid surface.

Technical parameters

• Applicable specifications: 1ml-5ml pre-disinfected syringe (consistent  with the user's sample, requiring mold replacement to achieve)

• Filling volume: 0.5-5ml

• Speed: about 300-600 pieces/hour (depending on the filling volume, gel fluidity and manual speed)

• Filling accuracy:   

• Filling volume above 1ml:  ± 1% - ± 1.5% (filling gel with good fluidity)

                         ± 2% - ± 3% (filling gel without fluidity)

• Electrical  power:3kw,380v,50Hz

• Net weight:about 85KG

• Dimensions: about 800 * 546 * 680 (mm) for the main body (see layout diagram for details)

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